Optimization of Field Wiring Through the Utilization of a Modular IP 67 Fieldbus Solution.

From the Solution of a Problem to the LioN-Link Standard.

The LioN-Link decentralized I/O fieldbus system, which can be used to create line topologies of up to 100 meters in length, consists of bus coupler modules, which function as the interface to higher level fieldbuses such as Profibus, CANopen®, DeviceNet or ProfiNet, and protocol independent I/O modules.

Engineers therefore only have to make minimal changes to the hardware if their end customers use different transmission protocols for the connection of systems to their communications network. Only the BusHead requires an address setting, the fieldbus independent I/O modulesare commissioned without module addressing. Furthermore, a terminator is not required in either link line. Both features contribute to protection against manipulation. 

Thanks to the utilization of standard components you are also assured of uninterrupted procurement and individual part inventory availability . All of the connectors and cables necessary for the LioN-Link system can be acquired anywhere in the world. Standard M12 connectors are used exclusively for fieldbus and link, standard M8/M12 connectors for the coupling of the sensors and actuators and standard M12/7/8" connectors for the power supply.

Lumberg Automation™ offers effective connectivity solutions for demanding applications at field level.

• Universal I/O Functionality  
• Quick, Fast and Easy Installation 
• IP 67 degree of protection 
• Color Coding  

These include components for the control of electric drives, the networking of intelligent sensors and actuators (e.g. proximity switches, motor starters and valves), straightforward retrofitting/conversion of machines, safety applications and decentralized power supplies.

The bus coupler and I/O modules, whose connections are designed for M12 or M8 connectors, are easy to install and commission thanks to the plug and play principle. They also offer comprehensive diagnostics options, meet the requirements for degree of protection IP 67 and have high vibration and shock resistance. Lumberg Automation™ fieldbus systems are thus ideal for use in extreme environments.

The LioN-Link I/ O fieldbus system not only facilitates secure data communication, but also contributes to the efficient operation of machines and systems, however the field wiring may look. With LioN-Link it is always possible to implement customized solutions. The system offers a high degree of flexibility, which is very useful in the planning phase and during subsequent retrofitting or conversion. It also helps to reduce power consumption.

No matter what the final design of your field wiring may be, a single I/O module is all you need to realize a whole range of different configurations. Each signal pin can be used as both an input and an output – without any additional configuration. 

This gives you maximum flexibility when it comes to planning, making changes during commissioning and when retrofitting at a later date. 

Close to a Process

All LioN-Link modules are compliant with the IP 67 protection standard and are vibration and shock proof, which means that they can be used close to the process directly at field level. Thanks to an innovative technological development, the complete production process can be carried out without encapsulation, making LioN-Link modules ideal for use in the smallest handling robots due to their low weight.

Quick, Fast and Easy Installation 

Thanks to the staggered arrangement of the ports and the optimization of the distance between the ports, it is easy to screw on both moulded and field attachable connectors. The LioN-Link modules are designed for both rear and lateral installation and can even be attached directly to profile rails. 

All Advantages at a Glance 

·          two lines per BusHead: 

·          15 devices per line 

·          100 m extension per line 

·          Unlimited distance between two devices up to maximum extension 

·          Cycle time approx. 2 ms 

·          No terminators 

·          Wiring with standard components: 

-        Reduced variety of part types and costs 

-        Easy purchasing worldwide (manufacturer independent) 

·          Input modules are supplied using the LioN-Link, no additional connection cable required 

·          Plug and play commissioning without special utilities 

·          Diagnostics for periphery faults and bus errors 

·          Visual differentiation of connections by means of colour coding 

·          Low weight, ideal for small handling robots 

·          No module addressing and no terminator required 

·          Universal modules are configuration free 

·          Supply of safety critical actuators can take place decentrally in the field, no individual wiring 

·          Expansion of the PROFIBUS network WITHOUT repeaters and retaining the max. baud rate 

·          Colour Coding 

Thanks to the utilization of standard components you are also assured of uninterrupted procurement and individual part inventory availability . All of the connectors and cables necessary for the LioN-Link system can be acquired anywhere in the world. Standard M12 connectors are used exclusively for fieldbus and link, standard M8/M12 connectors for the coupling of the sensors and actuators and standard M12/7/8" connectors for the power supply.

Advantages:

Reduced variety of part types

Easy worldwide procurement

Link Wiring with:

CAN/DeviceNet Thin Cables ... or

Standard Actuator/Sensor Cordsets, Single and Double ended ... or

Field Attachable M12 Connectors

Color Coding 

Thanks to the color coding of the individual plug connections, the function of the plug-in position can be recognized directly at first glance (fieldbus, link, power supply or I/O).

This allows you to quickly attach the connection cable you need .

• Purple  Profibus Bus Connection
• Black  CANopen Bus Connection
• Green  ProfiNet
• Orange  LioN-Link Connection
• Grey  Power supply connection

LioN-Link Wiring, Ideal for Large I/O Expansion 

Effective Connectivity Solutions with the LioN-Link Power Module

The LioN-Link 0941 UNC 601/…M power module is used for decentralized power supply for I/O modules. It has four ports, two potential circuits and a 10 m lead with a conductor gauge of 5x1 mm2. This provides for bridging distances of up to 25 m without voltage loss as well as for configuring separate potential groups each with their own fuses.